SPM Laser Machine Manufacturer

Buyers Guide for Laser Hardening Machine

Buyers Guide: Laser Hardening Machine

Introduction

Laser Hardening gives various advantages over conventional hardening techniques. To know more visit laser hardening blogs.

Homogeneous heat treatment with closed loop temperature/power control using one or two colour pyrometer, suitability for variety of component geometries, and high efficiency are the characteristics of laser hardening using high power diode lasers.

MAJOR COMPONENTS OF LASER HARDENING SYSTEM

For hardening, fibre coupled high power diode laser with Modular and Homogenizing optics are used because they produce top hat beam profile which has uniform intensity distribution.(For in depth information on beam profiles, read this article (link)) We offer source and optics from Laserline GmbH for this application.

Pyrometers measure temperature by detecting the infra-red radiation emitted by the heated surface without physical contact. In hardening application pyrometers is use for Real time monitoring, Temperature control and Uniformity.

Depending on requirement, customers can either choose Robotic or CNC based solutions
Robot, along with 1 or 2 axis positioners according to requirement is chosen. Also, , payload capacity of the robot and positioner varies with application.
CNC-based laser hardening machines are used to harden specific areas of metal components using a high-powered laser. Ideal for applications requiring precision hardening, such as gears, shafts, or tooling, etc.
Robot and positioner setup is suitable for large components where freedom of movement and accessibility is important. With this setup, it is possible to do many variety of components. Whereas, CNC setup is suitable where component variety is limited and small area is to be hardened with high precision.

Fixture design
Enclosure, safety window, protective glass
External Chiller for Laser source and Optics
Control Panel, PLC, etc.
Poka yoke, other customized features

  • Short Loading Time
  • Large Quantities
  • Longer Yield
BENEFIT 01

Loading Time can be Minimized

Lookout flogging bilge rat main shet bilge water nipper fluke to go on account heave down clap of thunder else endures pains to avoid worse pains.

BENEFIT 02

Large Quantities can be Minimized

Lookout flogging bilge rat main shet bilge water nipper fluke to go on account heave down clap of thunder else endures pains to avoid worse pains.

BENEFIT 01

Longer Yield can be Minimized

Lookout flogging bilge rat main shet bilge water nipper fluke to go on account heave down clap of thunder else endures pains to avoid worse pains.

Price of Laser Hardening Machine

A Laser Hardening solution may vary from Rs. 2.5 Crores onwards according to application. Following are the factors affecting the price:

Laser source – Power of laser source is one of major factors affecting price, higher the power, more the price.

Optics – Different optics like Modular and Homogenizing, etc.

Automation – Depending on Robot/ CNC configuration, cost of the system varies.

There are other factors like cycle time, fixture, etc. which also affect the price.

Note that prices are also affected by factors like import duties, market conditions, etc. We recommend to discuss your application with our experts for exact pricing.

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